by Ron Joseph
March, 2004
Rotary Atomization in Electrostatic Spray
Q. We are currently looking into purchasing a lab suitable electrostatic spray
gun. The question which remains is the fact that due to costs, we must make
sound judgements in what options to buy.
The last question remaining is the use of a "round pattern nozzle"
to simulate rotary atomization. The application would be industrial and automotive.
What is the benefit of this nozzle and what does it do? Does it make sense
to spend the extra money?
A. Thanks for your email. I'm not sure if there are advantgages to purchasing
a round pattern nozzle to simulate a rotary atomizer. To the best of my knowledge
all nozzles can give you as round pattern if you turn down (or eliminate) the
fan shaping air that goes to the outer horns of the air cap. Rather than spend
lots of money, why not try a conventional nozzle and see if it does what you
expect. I'm sure you can also get a loaner on a round pattern nozzle if you
speak nicely to the folks at the equipment companies. That way you can compare
the two nozzles and make a decision.
In any case, I wonder if a conventional electrostatic spray gun can simulate
the pattern of a rotary atomizer. Are you intending to use this to establish
the best fan pattern or painting strategy for painting automotive parts? In
some sense I would be surprised if it works, but who knows? I have been wrong
in rthe past ... many times.
Good luck. Please let me know what to discover
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